ATELPAN / MOLD & PRODUCTION · TEKİRDAĞ, TÜRKİYE
From Concept to Steel. From Steel to High-Volume Production.
CAD/CAM engineering, precision tooling and an advanced injection molding floor — we turn your designs into industrial reality.
- CAD → STEEL → PART
- DESIGN · TOOLING · MOLDING
- ONE ROOF
ATELPAN · DWG 00-HERO · REV A
From design to series production, one point of accountability.
Your part never changes hands between four suppliers. Design, tooling, molding and machining sit with one engineering team.
- 01
R&D, Product Design & CAD/CAM
From idea to tooling-ready CAD: we design the product with you and make it production-ready with DFM and mold-flow.
- Product and industrial design
- DFM and mold-flow analysis
- Reverse engineering
- PRODUCT DESIGN
- DFM
- MOLD FLOW
- 02
Precision Mold Making
Hot- and cold-runner injection molds; we machine hardened steel in our own toolroom with CNC, wire and sinker EDM.
- Slides, lifters, locks
- T1 samples and inspection report
- From mold to series parts
- HOT RUNNER
- CNC
- EDM
- 03
Series Production (Molding)
Series part production on approved parameters, in PP, PA6, PA66, PBT, ABS and PC, assembly and packing included.
- Tight shot-weight control
- Lot-level traceability
- Assembly and packing
- SERIES PARTS
- ROBOTICS
- DRYING
- 04
CNC Machining & Prototyping
Hold the part before you invest in tooling: functional prototypes, 3D-printed samples, low-volume pre-series.
- CNC parts, metal and plastic
- Low-volume pre-series
- Assembly and sub-assembly
- PROTOTYPE
- PRE-SERIES
- ASSEMBLY
| Capability | Product design | DFM report | Mold-flow | Prototype | T1 samples | Inspection report | Series production | Assembly & packing |
|---|---|---|---|---|---|---|---|---|
| R&D and Design | included | included | included | where needed | not stated | not stated | not stated | not stated |
| Mold Making | where needed | included | where needed | not stated | included | included | where needed | not stated |
| Series Production (Molding) | not stated | not stated | not stated | not stated | not stated | not stated | included | where needed |
| CNC Machining & Prototyping | not stated | not stated | not stated | included | not stated | not stated | not stated | included |
FILM 01 · MOLD CYCLE · SCHEMATIC
Every shot as right as the part you approved.
One cycle, start to finish.
- 01 CLAMP The moving half closes and locks the parting line.
- 02 INJECT Molten polymer fills the cavity through runner and gate.
- 03 COOL Cooling channels set the part to size.
- 04 OPEN The mold opens along the parting line.
- 05 EJECT Ejector pins push the finished part free.
Our capacity, with the spec sheet.
Buyers look here first, so we built it for them. From tonnage to axis travel, every value can be filtered and compared.
Injection Molding
| Machine | Clamping force (t) | Shot weight (g, PS) | Screw Ø (mm) | Robot | Qty | Status |
|---|---|---|---|---|---|---|
| Injection Molding Machine 80 tMake/Model (to be confirmed) | 80 | 120 | 32 | No | 1 | Active |
| Injection Molding Machine 120 tMake/Model (to be confirmed) | 120 | 220 | 40 | Sprue picker | 2 | Active |
| Injection Molding Machine 200 tMake/Model (to be confirmed) | 200 | 420 | 45 | 3-axis servo robot | 1 | Active |
Toolroom & Machining
CNC Vertical Machining
| Machine | X × Y × Z (mm) | Axes | Spindle (rpm) | Taper | Tools | Status |
|---|---|---|---|---|---|---|
| CNC Vertical Machining CenterMake/Model (to be confirmed) | 1 000 × 600 × 600 | 3 | 12 000 | BT40 | 24 | Commissioning |
| High-Speed CNC Vertical Machining CenterMake/Model (to be confirmed) | 800 × 500 × 450 | 3 | 20 000 | HSK-A63 | 30 | Commissioning |
Wire EDM
| Machine | X × Y × Z (mm) | Taper (±°) | Wire Ø (mm) | Ra (µm) | Status |
|---|---|---|---|---|---|
| CNC Wire EDMMake/Model (to be confirmed) | 400 × 300 × 250 | 30 | 0.15–0.3 | 0.4 | Commissioning |
Metrology
| Device | Type | Measuring range (mm) | Note | Status |
|---|---|---|---|---|
| Coordinate Measuring Machine (CMM)Make/Model (to be confirmed) | Coordinate measuring (CMM) | 700 × 1 000 × 600 | not specified | Planned |
| Digital Height GaugeMake/Model (to be confirmed) | Height gauge | 600 | not specified | Active |
| Surface Roughness TesterMake/Model (to be confirmed) | Surface roughness | not specified | not specified | Active |
CAD/CAM Software
| Software | Type | Licence | Description |
|---|---|---|---|
| Parametric 3D CADMake/Model (to be confirmed) | CAD | Licensed | Part and assembly modeling |
| Mold Design SuiteMake/Model (to be confirmed) | Mold design | Licensed | Parting surfaces, slides, standard mold components |
| CAM (2.5–3 axis + EDM)Make/Model (to be confirmed) | CAM | Licensed | Toolpaths, electrode and wire EDM programming |
Five steps, end to end.
Every step closes with a deliverable. We don't move on without your sign-off.
- 01
Technical Review & DFM
Moldability, wall and rib thickness, and draft analysis of your STEP/IGES files.
OUTPUT: DFM report
- 02
Mold Design & Simulation
Gating, slides and cooling layout, validated with mold-flow analysis.
OUTPUT: 3D mold design + flow report
- 03
Machining & Fitting
Precision machining of hardened tool steel, then bench fitting and spotting.
OUTPUT: Assembled mold
- 04
T1 Sampling
First-shot trials, inspection and dimensional approval.
OUTPUT: T1 samples + inspection report
- 05
Series Production & Shipping
Uninterrupted production on approved parameters, packing and dispatch.
OUTPUT: Shipment + lot record
Upload your files. An engineer will review them.
Send your drawing or 3D model and we'll come back with a preliminary DFM review and a price range.
- Confidential under NDA
- A reply from an actual engineer
- Non-binding preliminary quote
REFERENCE
Request received.
Thank you, . Your reference is . An engineer will reply to . We've sent you a confirmation email.
WHAT HAPPENS NEXT?
- 01An engineer reviews your files.
- 02We sign an NDA if required.
- 03You receive DFM notes and a price range.
- 04Mold design starts on your approval.
Drawings and data you upload are used only for quoting and production. On request, we sign a mutual NDA before any further file exchange.
Backed by Atelsan Enerji's manufacturing experience.
Drawing on Atelsan Enerji's industrial and engineering experience, we manufacture with high precision at our production facilities in Tekirdağ, serving the Marmara region and global markets.
-
R&D ROOTS
The toolroom of a company that develops its own products: we read your part like designers.
-
ONE ROOF
Design, tooling and molding in one facility; nothing lost at the hand-offs.
-
LOCATION
Tekirdağ, close to Istanbul and the road corridor into Europe.