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PROCESS
Five steps. Each one with a deliverable.
Every step closes with a deliverable. We don't move on without your sign-off.
Five steps, end to end.
- 01
Technical Review & DFM
Moldability, wall and rib thickness, and draft analysis of your STEP/IGES files.
What we need from you
- 3D model (STEP)
- drawing
- annual volume
- material preference
What you get
- DFM report
- preliminary quote
- proposed cavitation
- INPUT
- STEP/IGES, drawing, volume, material
- OUTPUT
- DFM report
- APPROVAL GATE
- Order + sign-off on DFM changes
- INDICATIVE TIMING
- 2–5 business days
- 02
Mold Design & Simulation
Gating, slides and cooling layout, validated with mold-flow analysis.
What we need from you
- Sign-off on DFM changes / revised model
What you get
- 3D mold design
- mold-flow report
- steel list
- INPUT
- Approved part model
- OUTPUT
- 3D mold design + flow report
- APPROVAL GATE
- Mold design approval
- INDICATIVE TIMING
- 1–3 weeks
- 03
Machining & Fitting
Precision machining of hardened tool steel, then bench fitting and spotting.
What we need from you
- Mold design approval (release to manufacture)
What you get
- Assembled mold
- machining inspection records
- INPUT
- Approved mold design
- OUTPUT
- Assembled mold
- APPROVAL GATE
- Internal quality control
- INDICATIVE TIMING
- 3–7 weeks
- 04
T1 Sampling
First-shot trials, inspection and dimensional approval.
What we need from you
- Sample evaluation and written approval
What you get
- T1 samples
- inspection report
- process sheet; T2 if needed
- INPUT
- Assembled mold, resin
- OUTPUT
- T1 samples + inspection report
- APPROVAL GATE
- Written sample approval (ISIR/PPAP, if required)
- INDICATIVE TIMING
- T1: 3–7 business days · T2: +1–2 weeks
- 05
Series Production & Shipping
Uninterrupted production on approved parameters, packing and dispatch.
What we need from you
- Call-off schedule
- packing and labelling requirements
What you get
- Production parts
- lot labels
- shipping documents
- INPUT
- Approved sample + order
- OUTPUT
- Shipment + lot record
- INDICATIVE TIMING
- First shipment 1–2 weeks after approval
Timings are indicative (assuming a single- or multi-cavity mold of medium complexity); every project gets its own schedule with the quote.
Most asked about the process
NEXT STEP
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